DC-DC Converter Transformer

Product Description:

Power Your Next-Gen DC-DC Converters with our high-efficiency transformers, engineered to deliver ultra-compact power conversion and low-loss performance in demanding industrial, automotive, and renewable energy applications. Designed for high-frequency switching topologies (100kHz to 2MHz), these transformers enable smaller PCB footprints and higher power density, making them ideal for space-constrained systems.

Features & Benefits:
Wide Input Voltage Range – Supports 12V to 800V DC inputs for versatile use in buck, boost, flyback, and LLC resonant converters.
Low Core Losses – Advanced nanocrystalline and ferrite cores minimize hysteresis losses by 40% at high frequencies, improving overall system efficiency up to 97%.
High Isolation Voltage – 3kV to 6kV reinforced insulation meets IEC 60664-1 and UL 60950 safety standards for industrial and EV applications.
Thermal Resilience – Operates reliably from –40°C to +150°C with <2% efficiency drop, even in automotive under-hood environments.
EMI-Optimized Winding – Shielded construction and interleaved windings reduce conducted/radiated noise, complying with CISPR 25 and EN 55032.

Applications:

• Industrial Power Supplies (PLC, motor drives, robotics)

• Electric Vehicle (EV) Onboard Chargers & DC-DC Converters

• Solar/Wind Energy Inverters & MPPT Controllers

• Telecom Base Stations & 5G Infrastructure

• Medical Equipment & Aerospace Power Systems

  
  

Technical Specifications:

• Power Ratings: 10W to 5kW (customizable)

• Frequency Range: 50kHz to 2MHz

• Leakage Inductance: <1% of primary inductance

• Compliance: AEC-Q200 (automotive), RoHS, REACH

  
  

Why Choose Our DC-DC Transformers?

• Customizable Designs – Tailored turns ratios (1:1 to 1:50), winding configurations (bifilar, triple-insulated), and mounting styles (SMD, through-hole).

• Automotive-Grade Reliability – AEC-Q200 qualified for mission-critical EV/HEV applications.

• Global Partner Network – Pre-validated with leading SiC/GaN FET drivers for seamless integration.

  
  

Engineering Support & Prototyping:
Access free SPICE models, thermal simulation reports, and APQP documentation to accelerate development. Request samples or custom quotes today to optimize your DC-DC converter’s performance and efficiency.